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Vial Filling Machines

The machine serves as the central component of a freeze-dried product or vials bottle liquid filling line, offering a range of automated functions to streamline the production process. Featuring automatic bottle handling, filling, plugging, vacuum suction, and pressure plug capabilities, it ensures seamless operation from start to finish.


Liquid filling is achieved through two sets of peristaltic pumps, guaranteeing precise measurement and dosage control. The touch screen interface allows for easy adjustment of the filling volume, enhancing flexibility and accuracy. Sub-bottle positioning during the plugging process ensures secure sealing, while built-in safety features such as no-bottle-no-filling and no-plug alarm systems, coupled with automatic shutdown protection, safeguard against production interruptions.


With high levels of automation and stability, the machine offers reliable performance, meeting stringent GMP requirements for pharmaceutical production. Its user-friendly design makes operation straightforward, minimizing the need for extensive training and maximizing efficiency on the production floor. Overall, the machine represents a sophisticated solution for liquid filling applications, combining precision, reliability, and convenience to optimize production processes.


The main technical parameters

Production capacity: 3000 vials / hour

Applicable bottles: 10ml vials

Number of filling: four

Capacity: 1ml ~ 10ml (adjustable)

Capacity: 0 ~ 2%

Number of compression: double head

Tamping method: half plug or full plug (adjustable)

Power: 380V 50Hz three-phase four-wire system

Power: 1Kw

Dimensions: 1650 × 900 × 1800


Main device component configuration

No.

Name

Model or Material

Supplier

1

PLC

DVP20SS11T2

Taiwan Delta

2

touch screen

DOP-B05S100

Taiwan Delta

3

inverter

FR-A740-0.75K-C

Taiwan Delta

4

peristaltic pump

314D

CHONGQING

5

sensor

BW200-DDT

Korea Autonics

6

Plug arrangement

500 (304 #)

Shanghai Dinghua

7

other electrical components


France Schneider

8

Feed bottle turntable

components

CHENGPAK

9

bottle conveying system

components

CHENGPAK

10

filling system

components

CHENGPAK

11

Send plug system

components

CHENGPAK

12

plug system

components

CHENGPAK

13

drive mechanism

components

CHENGPAK

14

rack, table

assembly (A3)

CHENGPAK

15

side panels, panel

components (304 #)

CHENGPAK

16

dust cover

304 # and glass

CHENGPAK


vial powder filling machine: please check the video


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