Vial Filling Machines
The machine serves as the central component of a freeze-dried product or vials bottle liquid filling line, offering a range of automated functions to streamline the production process. Featuring automatic bottle handling, filling, plugging, vacuum suction, and pressure plug capabilities, it ensures seamless operation from start to finish.
Liquid filling is achieved through two sets of peristaltic pumps, guaranteeing precise measurement and dosage control. The touch screen interface allows for easy adjustment of the filling volume, enhancing flexibility and accuracy. Sub-bottle positioning during the plugging process ensures secure sealing, while built-in safety features such as no-bottle-no-filling and no-plug alarm systems, coupled with automatic shutdown protection, safeguard against production interruptions.
With high levels of automation and stability, the machine offers reliable performance, meeting stringent GMP requirements for pharmaceutical production. Its user-friendly design makes operation straightforward, minimizing the need for extensive training and maximizing efficiency on the production floor. Overall, the machine represents a sophisticated solution for liquid filling applications, combining precision, reliability, and convenience to optimize production processes.
The main technical parameters
Production capacity: 3000 vials / hour
Applicable bottles: 10ml vials
Number of filling: four
Capacity: 1ml ~ 10ml (adjustable)
Capacity: 0 ~ 2%
Number of compression: double head
Tamping method: half plug or full plug (adjustable)
Power: 380V 50Hz three-phase four-wire system
Power: 1Kw
Dimensions: 1650 × 900 × 1800
Main device component configuration
No. | Name | Model or Material | Supplier |
1 | PLC | DVP20SS11T2 | Taiwan Delta |
2 | touch screen | DOP-B05S100 | Taiwan Delta |
3 | inverter | FR-A740-0.75K-C | Taiwan Delta |
4 | peristaltic pump | 314D | CHONGQING |
5 | sensor | BW200-DDT | Korea Autonics |
6 | Plug arrangement | 500 (304 #) | Shanghai Dinghua |
7 | other electrical components | France Schneider | |
8 | Feed bottle turntable | components | CHENGPAK |
9 | bottle conveying system | components | CHENGPAK |
10 | filling system | components | CHENGPAK |
11 | Send plug system | components | CHENGPAK |
12 | plug system | components | CHENGPAK |
13 | drive mechanism | components | CHENGPAK |
14 | rack, table | assembly (A3) | CHENGPAK |
15 | side panels, panel | components (304 #) | CHENGPAK |
16 | dust cover | 304 # and glass | CHENGPAK |
vial powder filling machine: please check the video
